TITAN – STEER World

Features

Screw speed up to 1500
Highest torque/shaft- 350 Nm/shaft
Compact water cooled motor, easy to maintain, lower noise level
Sturdy gearbox with 18 Nm/cm3 torque density
Gearbox with temperature, noise measurement sensors
Best in class, STEER proprietary metallurgy for barrel liners and elements against abrasive wear
Shaft with special treatment to enhance fatigue and repture strength
Individual heater with fail detection
20% increased barrel cooling efficiency
Operating pressure up to 150 bar
Built in Feeder integration feature for addition

Benefits

Smaller foot print, Higher throughput
Ease of maintenance due to smaller foot print
Lower maintenance cost/kg
Lower connected load, lower power cost/kg
Lesser grade change time due to smaller foot print
Minimal wastage during purging/grade change over

Advantages

Industry 4.O features for advance controls, intelligent compounding
Gearbox with monitoring system to predict service requirement
Remote trouble shoot assistance through Smart lens

Applications:

Reinforced engineering polymer materials Nylon 6, PC, PEEk
Nano Materials: CNT, Graphene
Anti Microbial additive
Bio Polymers

Specifications TITAN 32

Extruder Type	Specification	Description
Barrel Diameter (D)	32.4 mm
Screw Diameter Do)	32 mm
Minor Diameter (Di)	20.8 mm
Ratio Do/Di	1.5
Centre Distance (CD)	26.9 mm
Flight Depth	5.8 mm
Ratio Do/Di	40
Screw Speed (max)	1500 RPM
Main Motor	115 kW, 400 VAC, 63 Hz, 3PH, 1872 RPM	ELIN make, Water jacket cooled IC7A0W7.
Motor Drive Controller	AC Variable Speed Drive & Panel	Schneider Make
Gear Box	with lubrication oil cooling system. Vibration, temperature sensors to detect bearings condition	Henschel Make, Type: T4MAX 33 S-1.25, Ratio 1:1.25
Nominal Torque	Maximum upto 350 Nm/shaft
Specific Torque	Maximum upto 18 Nm/cm
Torque Limiter Coupling	Mechanical type with safety interlocks.	Bibby Make
Centre Height	1100mm	Can be customized
Barrel Type	Flanged & Segmented barrel with replaceable liner
Screw Shaft	special treated splined shaft	For Ultra-High Torque
Number of Zones	Cooling & Heating – 8 Zones, Cooling only – 1 Zone (Intake Barrel), Heating Only – 1 zone (die assembly)	20% increased cooling efficiency for each barrel. Independent controlled zone. Feed barrel cooling only.
Heating	9 zones, total ~16 kW (Approximately)	Cartridge heaters for efficient heating
Barrel Cooling Unit	Water cooling based	TCU
Solenoid Valves	Piston type	Jefferson Make, Longer life
Side Feeder	1no., VSF 30 mounted on machine base	Can be added based on Application
Vacuum Side Stuffer	WR6 (ASP60)	STEER Make
Barrel Liner – MoC	WR5 (AISI A11)	Barrel Casing- 20MnCr5
Screw element MoC	WR5(AISI A11) with wear resistant coating for first compression & KB and rest WR5 (AISI A11)
Operator Controls	Type-I Automation: Siemens S7 1500 PLC with 15” Industrial PC	IPC- B&R Make
Devolatalization System	Dry Vacuum pump with Devol hood, cooling catch-pot, piping and gauges mounted on Stand	Gardner Denver or Any other make
Melt Pressure Translator	1 Ea., Included	Melt Pressure sensor – Dynisco Make
Melt Temperature Sensor	1 Ea., Included	Melt Temperature sensor-NexThermal Make
Industry 4.0	Industry 4.0 features for intelligent compounding	Melt Temperature sensor-NexThermal Make
Remote trouble shoot assistance	Through Ewon modem, Smart lens	Remote connect,assistence through Ewon modem, Smart lens
Application / Output	Application: Nylon 6, 66, PBT, ABS, PC short Glass Filled (30%) **Output: Up to 350 kg/hr	Actual rate dependent on specific energy, MFI, formulation, and bulk density of the materials to be processed.