Maximize Your CBG Yields with Precision Biomass Conditioning

Transform paddy straw, Napier grass & agri-residues into high-digestibility feedstock with netiBIO's advanced biomass processing technology.

Executing 100+ Projects Across India
Up to 50% Yield Improvement Potential
Designed for Indian Biomass Conditions

Complete pre-treatment system from STEER

netiBIO biomass processing system

The Difference With STEER netiBIO

<10%

of Total CAPEX

is pretreatment

7-12%

of Total OPEX

is pretreatment

30%

Smaller Digester

typical volume reduction

50%

Yield Improvement

potential upside

CAPEX: Shorter HRT → smaller digesters → lower civil cost → faster payback period

OPEX: Patented FLP screw design — lower torque, lower power, longer life

OPEX: STEER foundry circularity — remanufactured wear parts reduce OPEX + carbon footprint

YIELD: 30–50% increase in specific methane yield from same feedstock

PRETREATMENT IS NOT A COST. IT IS A PROFIT MULTIPLIER

How does STEER pre-treatment help you?

Feed Inconsistency

Uniform particle structure = predictable feed profile. No more guessing.

Floating Layers

Hydrophilic biomass sinks and stays submerged. No crust, no de-scumming.

Slurry Choking

Better rheology. Pumps work as designed. Reduced maintenance downtime.

Variable Gas Output

Stable microbial environment = consistent daily gas production curve.

Oversized Digesters

Shorter HRT means smaller volumes. Save 20–40% on civil construction cost.

Manual Intervention

Automated, continuous operation. Less labour. Less human error.

PRETREATMENT DOESN'T JUST IMPROVE GAS YIELD. IT DE-RISKS YOUR ENTIRE PLANT OPERATION.

Busting Myths

Myth

netiBIO is just an extruder.

Reality

More than an extruder, it is a biomass-specific pretreatment system.

Fractional Lobe Processing (FLP™)

Opens and fibrillates biomass fibers—without pulverizing them.

Higher Microbial Accessibility

Increases surface area for faster and more efficient digestion.

Lower Energy Consumption

Optimized processing vs conventional extrusion systems.

Longer Equipment Life

Engineered for biomass, resulting in reduced wear and maintenance.

Our Strengths
STEER netiBIO installation at a CBG plant site

Factory

Built to manufacture at scale, without compromising precision.

Complete netiBIO pre-treatment system

Machine

A legacy of engineering that delivers, every time.

STEER manufacturing and testing facility

Sink Test

Proven results with clear before and after output.

STEER foundry metallurgical control

Foundry

Metallurgical control that defines durability.

Superior metallurgy and process control

Elements

Superior metallurgy, engineered for unmatched process control.

Get in touch Banner

Ready to Maximize Your CBG Yields?

Talk to our technical team about how netiBIO FLP technology can transform your plant performance. 100+ installations. Proven results.

    cookie

    We use cookies to enhance your browsing experience, and analyze our traffic. By clicking Accept, you consent to our use of cookies.